SKID SYSTEMS, CIP-SIP
AND PRODUCT CONTACT COMPONENTS
FOR PHARMA FILLING AND PACKAGING MACHINES
Fabio Pozzebon
Business Manager Advanced Mechanics
+39 0445 576063
BUSINESS AREA OVERVIEW
ACTIVITIES
- Design, prototyping and validation of critical components and complex systems
- Production of drawn critical components and complex systems in steel and special alloys
- Assembly of electromechanical subassemblies
PRODUCTS AND COMPONENTS
- Systems of automatic machines
- Critical components in contact with product in stainless steel and special alloys
INTENDED USE OF COMPONENTS
- Pharmaceutical packaging systems
- Pharmacheutical chemistry systems
CLIENTS
- Manufacturers of automatic pharma machines
- Manufacturers of systems for drugs production
- Pharmaceutical companies
DISTINCTIVE FEATURES
- Tight dimensional tolerances
- Finishing suitable for pharma industry
- Processes compliant with ASME-BPE standard
- High-tech solutions
- Reliability of the production process
PRODUCTS
For the filling machines of the pharmaceutical sector, we design and manufacture:
SYSTEMS OF AUTOMATIC MACHINES
SKID SYSTEMS
CIP-SIP SYSTEMS
(cleaning in place – sterilization in place)
CRITICAL STAINLESS STEEL AND SPECIAL ALLOYS COMPONENTS IN CONTACT WITH THE PRODUCT
CRITICAL PIPING
FILLING NEEDLES
(with reduced diameters and roughness)
PRODUCT TANK COMPLETE WITH PED CERTIFICATIONS
COMPLEX WELDED UNITS
COMPLEX MODULES ASSEMBLIES
These components comply with the ASME-BPE standard.
Highly reduced thicknesses, diameters, and a roughness lower than 0.38 microns characterize these components.
We guarantee their compliance with GMP (Good Manufacturing Practice) and a high level of cleanliness during and after processing (welding in clean rooms or particle control environment) to maintain high quality standards and maximize plant performance.
INTERNAL PRODUCTION CYCLE
We carry out the entire cycle internally:
Design
- Mechanical design
- Eletric design
- Pneumatic design
- Hardware design
- Software design
Production
- Manual TIG welding
- Orbital TIG welding
- Robot TIG welding
- Automatic laser welding
- Glove Box welding
- Eletric resistance welding
- High vacuum brazing
- Sheet and piping metal processing with CNC machines
Heat and surface treatments
- Pickling
- Passivation
- Electropolishing
Quality non-destructive testing
- Visual inspection
- Fluorescent Penetrant Inspection
- Film radiography
- Digital radiography
- Helium Leak/proof/Leak
- Pressure test
- Videoendoscope
- Macrography
Quality destructive testing
- Macrography
- Micrography
- SEM/EDS analysis
- Thermal analysis
- Chemical analysis
Dimensional controls
- Coordinate Measuring Machine (DEA & Zeiss)
- 3D Scan
- Tube inspect P16
- Manual dimensional controls
- Roughness measurement
ASSEMBLY
TECHNICAL DOCUMENTATION MANAGEMENT (MANUALS, CE MARKINGS)
WELDING BOOK
CERTIFICATIONS
- ISO 9001 – Quality Management
- ISO 45001 – Occupational Health and Safety
- ISO 14001 – Environmental Management
- ASME-BPE accreditation
- Customer awards