CRITICAL COMPONENTS FOR MACHINES,
COMPLEX PLANTS
AND HIGH VALUE-ADDED APPLICATIONS FOR ALL SECTORS

Fabio Pozzebon
Business Manager Advanced Mechanics
+39 0445 576063

The Advanced Mechanical Business Area is oriented towards technologically advanced, high added-value companies that supply systems and subsystems of medium-high complexity.

BUSINESS AREA OVERVIEW

ACTIVITIES

  • Design, prototyping and validation of critical components and complex systems
  • Production of drawn critical components and complex systems in steel and special alloys
  • Brazing of complex assemblies
  • Assembly of electromechanical subassemblies

PRODUCTS AND COMPONENTS

  • Systems of automatic machines
  • Critical components in contact with product in stainless steel and special alloys

INTENDED USE OF COMPONENTS

  • Food packaging systems
  • High-vacuum systems
  • Cogeneration systems
  • Custom solutions for R&D sector
  • Chemical systems
  • Air handling

CLIENTS

  • Manufacturers of automatic machines
  • Manufacturers of high-vacuum systems
  • Companies that assemble medium-to-highly complex systems and subsystems
  • Research Centres and Universities

DISTINCTIVE FEATURES

  • Tight dimensional tolerances
  • High-tech solutions
  • Reliability of the production process

PRODUCTS

We produce critical components and complex systems in stainless steel and special alloys:

SYSTEMS OF AUTOMATIC MACHINES

SKID SYSTEMS

CIP-SIP SYSTEMS
(Cleaning In Place – Sterilization In Place)

CRITICAL STAINLESS STEEL AND SPECIAL ALLOYS COMPONENTS IN CONTACT WITH THE PRODUCT

critical piping

CRITICAL PIPING

PRODUCT TANK COMPLETE WITH PED CERTIFICATIONS

COMPLEX WELDED UNITS

BRAZED COMPLEX ASSEMBLIES

COMPLEX ASSEMBLED MODULES

STAINLESS STEEL PANELS AND ROOFING

COMPETENCES

Our competences on welding, brazing and special processes and our ability to manufacture products with highly reduced thicknesses and very low roughness (under 0.38 microns) allow us to operate in different industrial sectors.

SECTORS

FOOD INDUSTRY
Critical components in contact with product for automatic machines.

VACUUM PUMPS
Components for ion pumps and, in particular, stainless steel assemblies (welded through laser welding or TIG welding) or brazed components.

ENERGY
Complex components and welding for cogeneration systems that provide heating and electric energy production.

RESEARCH

Mechanics assemblies and brazing of components for experiments in stainless steel, copper, ceramics and other alloys in the field of experimental equipment for particle physics.

CHEMICAL SECTOR

Components for pumps that provide pumping of corrosive liquids.

AIR HANDLING AND AIR-CONDITIONING

Laser welding of expansion valves for air handling and conditioning systems’ regulation.

INTERNAL PRODUCTION CYCLE

We carry out the entire cycle internally:

Design

  • Mechanical design
  • Eletric design
  • Pneumatic design
  • Hardware design
  • Software design

Production

  • Manual TIG welding
  • Orbital TIG welding
  • Robot TIG welding
  • Automatic laser welding
  • Glove Box welding
  • Eletric resistance welding
  • High vacuum brazing
  • Sheet and piping metal processing with CNC machines

Heat and surface treatments

  • Pickling
  • Passivation
  • Electropolishing

Quality non-destructive testing

  • Visual inspection
  • Fluorescent Penetrant Inspection
  • Film radiography
  • Digital radiography
  • Helium Leak/proof/Leak
  • Pressure test
  • Videoendoscope
  • Macrography

Quality destructive testing

  • Macrography
  • Micrography
  • SEM/EDS analysis
  • Thermal analysis
  • Chemical analysis

Dimensional controls

  • Coordinate Measuring Machine (DEA & Zeiss)
  • 3D Scan
  • Tube inspect P16
  • Manual dimensional controls
  • Roughness measurement

ASSEMBLY

TECHNICAL DOCUMENTATION MANAGEMENT (MANUALS, CE MARKINGS)

WELDING BOOK

CERTIFICATIONS

  • ISO 9001 – Quality Management
  • OHSAS 18001 – Occupational Health and Safety
  • ISO 14001 – Environmental Management
  • ASME-BPE accreditation
  • Customer awards

PERFORMANCE IMPROVEMENT AND INDUSTRIAL RESEARCH

Designers and engineers receive the requests from the pharmaceutical market, more and more oriented to plants streamline and costs containment in order to maintain competitiveness.
We offer support for the development of innovative solutions aimed at improving the components design and at reducing their size, in line with developments of the pharmaceutical sector.
Thanks to transversal skills on corrosion and surface coatings for components of the pharmaceutical sector, our Industrial Research Centre, Il Sentiero International Campus, studies innovative solutions in terms of process-product system, increasing product quality, performance and environmental compatibility, and optimizing production costs.

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